Transillumination of medical devices

Visual inspection of edges and structures

Transillumination for foreign particles

Visual assessment of prints

Customer specifications

This is precisely where our strength lies. Because planistar manufactures the lights in-house, we can produce customised backlighting with short delivery times.

So you don't have to follow our standard programme. We adapt exactly to your requirements and the conditions on site.

This saves you costs in the
  • Concept of the system,
  • Construction and in the
  • Evaluation in industrial image processing.

Our production processes are planned in such a way that a customised light has almost the same throughput as a standard light. The only difference is that the customised luminaire is precisely documented. This means that we are able to supply replacements even years later.

Benefit from the co-operation with planistar.
Lights direct from the manufacturer

Sustainability at

In the revision of our product series, we consistently incorporate sustainability, as even the smallest details add up to create a significant whole.

This includes everything from resource and energy conservation, the careful selection of materials we use, to packaging and disposal.

  • Brightness in the free group (photobiological safety)
  • Standardized LED lights for comfortable work, reducing fatigue
  • Very flat design for ergonomic working
  • Anti-reflective surface prevents disturbing reflections
  • Reduction of raw materials while maintaining the same properties
  • All materials can be recycled after their service life
  • Packaging is 100% recyclable

 

 

 

More information on sustainability can be found here.

The main applications of VisioCheck

Backlights are widely used for visual inspection across many areas of the manufacturing industry. Below, you will find a selection of typical applications from our customers.

Transillumination of materials

Translucent materials are illuminated from behind using a suitable light source. This allows various features and defects to be detected, including:

  • Material inclusions
  • Purity (foreign body detection)
  • Level control
  • Inspection of seals
  • General damage, etc.

The brightness and light colour must be optimally matched to the respective inspection object. Relevant features must neither be overexposed by excessive brightness nor insufficiently visible due to inadequate illumination.

Inspection for completeness

For translucent trays, uniform backlighting facilitates visual inspection and enables missing or incorrectly placed components to be detected quickly and reliably. The enhanced contrast between correctly and incorrectly assembled trays (OK/NOK) reduces eye strain and helps employees maintain concentration.

When inspecting populated PCBs and electronic assemblies, backlighting also provides a clear view of component positions. Missing, incorrectly positioned or improperly installed components can therefore be identified reliably. LED backlighting supports dependable quality control and helps reduce errors in the production process.

Inspection of Edges and Contours

The inspection objects are placed on a uniformly illuminated light surface. The enhanced contrast makes edges, contours and holes significantly easier to assess. This allows the following features and defects to be detected:

  • Chipping (outer edges and holes)
  • Edge roughness
  • Material damage
  • Deviations in contours and outlines

The brightness must be optimally adjusted to the respective inspection object. Excessive illuminance can cause overexposure around the edges, making relevant features and defects difficult to detect reliably.

Inspection of glossy surfaces

For the visual inspection of reflective surfaces, the illuminated surface faces the operator. By combining transmitted and incident light, the light is reflected by the inspection object in a controlled manner. This creates a high contrast, making the following features visible:

  • Surface Defects
  • Scratches
  • Fingerprints
  • Residues and contamination.

The size of the illuminated surface must be matched to the inspection object. If it is too small, the usable reflection area—and therefore the inspection area—may be insufficient, particularly for irregularly shaped components. The correct brightness is equally important, which is why we recommend a dimmable version.

For the inspection of glossy surfaces, defined patterns can also be applied directly to the illuminated surface. Their reflection makes even the smallest irregularities and deviations in shape visible. The type, size and arrangement of these patterns—such as stripes or grids—can be customised to suit the specific inspection task.

Any questions?

Inspection Lights for the Visual and Optical Inspection of Test Specimens

For the visual inspection of test specimens and optical quality control, high-quality inspection lights are indispensable. planistar is your experienced manufacturer of inspection and testing lights, developing innovative lighting solutions for visual inspection. Our LED lights for test specimens provide uniform illumination, enhance defect detection, and support precise visual inspection in industrial production processes.

Our inspection lights are ideal for optical inspection of test specimens, manual visual checks, or automated inspection systems. With customizable lighting solutions, we ensure that even the smallest defects, surface irregularities, or assembly deviations are reliably detected.

In addition to our high-quality products, we also offer expert consulting to select the right inspection light. Our specialists help you find the perfect solution for your visual and optical inspections – from manual inspection stations to testing machines and optical measuring systems.

Trust planistar for inspection lights, visual inspection of test specimens, and optimal lighting solutions for quality control. Contact us today for personalized advice on optical inspection of test specimens. Our team is happy to assist you with any questions, ensuring your requests are handled promptly.

+49 (0) 9364 8060-0sales@no-spam.planistar.de Industrial Lighting Catalog (incl. prices) Visual Inspection Catalog (incl. prices)
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